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Innovating with GFRP Rebars

rebar bend
Product Overview

FRP Rebar is a lightweight spiral wrapped fiber rod, manufactured using glass, carbon, aramid, or basalt along with Epoxy/Vinyl resin. It is a non-corrosive alternative over steel developed for concrete reinforcement applications. Corrosion of steel is one of the main deteriorating mechanisms that significantly degrades traditionally reinforced concrete elements leading to a reduced service-life of infrastructure components. Improved durability of concrete structures is becoming more important for many civil applications, non­ corrosive materials such as fiber reinforced polymer (FRP) reinforcing bars (rebars) – in substitution of steel-  are a viable option.

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Advantages

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Physical and Mechanical Properties

GFRP REBARS -TECHNICAL DATA SHEET

 
Rebar Dia (mm)
Mean Cross Section (Sq.mm)
Mean Weight (Kg/Mtr)
Running Length in 1 Ton (Mtrs)
Mean Tensile Force (KN)
Tensile Strength (Mpa)
Tensile Strain (%)
Tensile Modulus of Elasticity (Gpa)
6
28
0.06
16667
33
1200
1.5 – 2.0
46-55
8
50
0.1
10000
54
1100
1.5 – 2.0
46-55
10
78
0.155
6452
78
1000
1.5 – 2.0
46-55
12
113
0.225
4444
100
900
1.5 – 2.0
46-55
16
201
0.4
2500
170
850
1.5 – 2.0
46-55
20
314
0.62
1613
250
800
1.5 – 2.0
46-55
25
490
0.98
1020
365
750
1.5 – 2.0
46-55
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GFRP DESIGNING CODES & STANDARDS

GFRP Rebar can be used in all kind of concrete structure  as prescribed in ACI 440  & IS18256/18255 design methodology. Structural designers can refer ACI 440 when they design the structure with FRP Rebars. Additional calculations and measures are required while designing the RCC structure with GFRP Rebars.

  • AASHTO GFRP-1 (2009) “AASHTO LRFD Bridge Design Guide Specifications for GFRP-Reinforced Concrete. Bridge Decks and Traffic Railings”, American Association of State Highway and Transportation Officials.
  •  ACI 440.1R-15 (2015) “Guide for the Design and Construction of Structural Concrete Reinforced wit Fiber-Reinforced Polymer Bars”, ACI Committee 440, American Concrete Institute
  •  ACI 440.5-08 (2008) “Specification for Construction with Fiber-Reinforced Polymer Reinforcing Bar”, ACI Committee 440, American Concrete Institute
  •  IRC:137-2022 – : Guidelines on use of fibre reinforced polymer bars in road projects. (PART 1: Glass fibre reinforced polymer bars)                                                   

  • IS 18256 : 2023 – Solid Round Glass Fibre Reinforced Polymer (GFRP) Bars for Concrete Reinforcement Specification

  • ACI CODE-440.11-22 :Building code requirements for structural concrete reinforcement with glass fiber reinforced polymer (GFRP) bars- Code and commentary

GFRP – TESTINGS CODES & STANDARDS

The first ASTM Standard ever for the Specifications of GFRP bars was released in August 2017. ASTM D7957 (2017) “Standard Specification for Solid Round Glass Fiber Reinforced Polymer Bars for Concrete Reinforcement”, American Society for Testing and Materials (ASTM International).

Material properties of GFRP Rebars

Cross-Sectional area

ASTM D 798

Fiber content

ASTM D 2584

Moisture absorption /mass change

ASTM D 570

Transverse shear properties

ASTM D 7617

Horizontal shear properties

ASTM D 4475

Tensile properties

ASTM D 7205

Bond to concrete strength

ACI 440.3R,B.3

IS 18255 : 2023 Fibre-Reinforced Polymer (FRP) Bars for Concrete Reinforcement — Methods of Test

Design Codes